3D Extreme, Inc.

CNC Programming

3, 4, & 5 axis contour CNC programming

 

Our tool libraries use standard off-the-shelf tooling whenever possible.  Many of our clients take advantage of our custom tool library service: your preferred tools, feeds, speeds, and tool numbers. Just another way we can help reduce down-time, keeping your machine stocked and ready to go!

 

Some of the reasons to use 3D Extreme!

* Avoid down-time while your machine waits for programs

* Provide assistance if your programmers are backed up

* Obtain help to take on the complex jobs

* Receive extra support to make a short delivery

* Design and program EDM electrodes

* Acquire aid with outsourcing if your machines are full

* Work concurrently with your design staff & reduce lead-time

* Years of experience that started at the machine

 

 

 

 

We are able to customize our posts for almost any machine, providing your CNC programs in the custom format you need and that your operators are familiar with using.

Do you waste time having to change a line or two in every program? You shouldn't have to.  We'll make sure that we customize a post just for your machines so that your programs are always ready to run!

 

 

If you're not sure which machine will be available when it comes time to run the part, you can choose to have us post it for multiple machines.

Every program is shipped out via fast DSL and includes the G-code Program, a full Tool description setup sheet, and an NC Verified picture.

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Tool Path Filename: 7742s2e1                    

Estimated Cut Time: 0 hours  14 min           

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7742, SLIDE 2, ELECTRODE 1, -.01 OVERBURN

 

Tool list:-----------------------------------------------Lengths-------

 Toolno |   type   |   Dia  | Tip Rad | Side Ang  |  Flute  |  Reach  |

-----------------------------------------------------------------------

    19        Flat    .3750       N/A     0.000       .375      .600

    14        Flat    .1250       N/A     0.000       .188      .300

    04        Ball    .1250      FULL     0.000       .188      .300

    05        Ball    .0625      FULL     0.000       .125      .300

    06        Ball    .0313      FULL     0.000       .063      .250

        ^ Can Increase to .125dia after .173reach ^

 

Minimum & Maximum Values:----------------------------------------------

 Toolno |   min   X   max   |    min   Y   max   |    min   Z   max   |

-----------------------------------------------------------------------

    19     -.573      .573      -.558      .658      -.500     1.000

    14     -.440      .440      0.000      .186      -.122     1.000

    04     -.438      .438      -.292      .126      -.272     1.000

    05     -.406      .406      -.241      .177      -.275     1.000

    06     -.080      .080      0.000      .180      -.245     1.000

 

Speeds, Feeds and Others:-------programmed from center-line of cutter--

 Toolno |  max Feed  | Spindle Speed | Coolant | Cut^^Comp | Cut Time |

-----------------------------------------------------------------------

    19      42.000        3100.000        No         No        1.71

    14      34.000        8000.000        No         No        3.50

    04      34.000        8000.000        No         No        1.22

    05      23.000        8000.000        No         No        5.13

    06      18.000        8000.000        No         No        2.49

 

MACH SETUP: (Flat/high stock in Y+, radii in Y-)

X0.7500  Y0.7500  Z2.5750  (stock size)

X0.0000 @center-line of stock (ref: 0.3750 from edge)

Y0.0000 @center-line of stock (ref: 0.3750 from edge)

Z0.0000 @TOP of stock (ref: 2.5750 from BOTTOM)

 

BURN SETUP: (elec ref: OB-0.0100 X0.7500 Y0.7500 radii in Y-)

X1.7500  Y1.5500  Z0.9641  (steel ref: long dir in X, standing steel in Y-)

(Locations do not include over burn/orbit adjustments unless specified)

X0.0000 from center of steel to Xcenter of elec

Y-0.3750 from center of steel to Ycenter of elec

Z+0.0100 from P/L to Flat on electrode [Z+0.0000 with Orbit]

(P/L ref: -0.1401 from TOP / 0.8240 from BOTTOM of steel

 

 

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O1000(7742, SLIDE 2, ELECTRODE 1, -.01 OVERBURN)

(CODED FOR FANUC)

G90G20G17G80

G64G40G54G0

G91G28G0Z0M9

G28X0Y0

N1T2(T19: FLAT CUTTER ..3750 DIA.)

M6

S2300M3

G90G43G0H2Z1.T12

X0.Y0.

G0Z1.

X2.1979Y-.0318

Z-.4209

G1Z-.6709F25.

X2.2673Y-.1074Z-.6718F38.

Y.2498Z-.6749

X2.2669Y.2571Z-.675

X2.2659Y.2645

X2.2641Y.2716Z-.6751

X2.2617Y.2786Z-.6752

X2.2576Y.2872

X2.2525Y.2952Z-.6753

X2.2465Y.3025Z-.6754

X2.239Y.3093Z-.6755

X2.2329Y.3138Z-.6756

X2.2264Y.3177

X2.2196Y.3209Z-.6757

X2.2125Y.3235Z-.6758

X2.2051Y.3253

X2.194Y.3268Z-.6759

X1.8686Y.3269Z-.6788

X2.2673Y-.1074Z-.6839

Y.2498Z-.687

X2.2669Y.2571Z-.6871

X2.2659Y.2645Z-.6872

X2.2641Y.2716

X2.2617Y.2786Z-.6873

X2.2576Y.2872Z-.6874

X2.2525Y.2952Z-.6875

X2.2465Y.3025

X2.239Y.3093Z-.6876

X2.2329Y.3138Z-.6877

X2.2264Y.3177Z-.6878

X2.2196Y.3209

X2.2125Y.3235Z-.6879

X2.2051Y.3253Z-.688

X2.194Y.3268Z-.6881

X1.8686Y.3269Z-.6909

X2.2673Y-.1074

Y.2498

G3X2.2659Y.2645I-.0773J0.

X2.2617Y.2786I-.0758J-.0147

X2.2465Y.3025I-.0716J-.0289

G1X2.239Y.3093

X2.2329Y.3138

X2.2264Y.3177

X2.2196Y.3209

X2.2125Y.3235

X2.2051Y.3253

X2.194Y.3268

X1.8686Y.3269

G0Z1.

G91G28G0Z0M9

G28X0Y0

T20M6

G49G90

M30

 

 

 

 

                                                    

 

 

 

 

 

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